How to Build a Wood-Fired Hot Tub (2024)

Home Skills Carpentry

How to Build a Wood-Fired Hot Tub (1)

ByJoe Cruz

Updated: Jul. 25, 2024

With this DIY hot tub, you can enjoy a relaxing soak right in your own backyard — without electricity.

How to Build a Wood-Fired Hot Tub (2)Family Handyman

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    How to Build a Wood-Fired Hot Tub (3)Time

    Two days

    How to Build a Wood-Fired Hot Tub (4)Complexity

    Intermediate

    How to Build a Wood-Fired Hot Tub (5)Cost

    $550

    Introduction

    In no time, you can take relaxing dips in this easy-to-build DIY hot tub. Plus, there's no need for electricity — just good dry firewood.

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    Tools Required

    • 1-1/4" Hole saw
    • 1/4" Spade bit
    • Bead and cove router bit set
    • Carpenter's square
    • Caulking gun
    • Drill/driver
    • Garden hose
    • Hot Glue Gun
    • Jigsaw
    • Miter saw
    • Router table
    • Router with flush-trim bit
    • Rubber mallet
    • Screwdriver
    • Table saw

    Materials Required

    • 1 - 100-gal. Poly oval stock tank
    • 1 - 3/4" Galvanized tee
    • 1 - 4' x 8' x 1" Pink foam insulation
    • 1 - 4' x 8' x 3/4" plywood
    • 1 - Drain valve
    • 1 - Stainless steel coil heat exchanger
    • 1 - Stock tank drain plug
    • 1-1/2" Finishing screws
    • 1-1/4” Construction Screws
    • 12 - 1x3x8' Cedar
    • 2 - 2x4x8' Green treated
    • 2 - 3/4" Rubber couplers
    • 3 - 1x4x8' Cedar
    • Exterior wood glue
    • Plumber’s tape
    • Smokeless fire pit
    • Tube of construction adhesive

    How to Build a Wood-Fired Hot Tub (7)Family Handyman

    Whether it’s summer or winter, you don’t need to go to a resort to enjoy a relaxing soak in an outdoor hot tub. For a relatively small price, you can build this hot tub in your backyard and take a dip whenever the mood strikes. Fill the tub with a garden hose, light a fire to heat the water, hop in and relax!

    The Tub

    I chose a Rubbermaid 100-gallon stock tank for a few reasons.

    First, it’s deeper than the metal tanks I saw. Second, the plastic itself is a more comfortable temperature in hot or cold weather than metal. Third, its rounded top edges have a larger radius than the edges of metal tanks, so they’re more comfortable to rest your arms on.

    Lastly, you’ll find it more comfortable to lean back against the angled ends of the stock tank than the straight sides of a metal tank.

    This tank had molded-in brackets for supporting it on a wood frame. I didn’t like the look and they would have made it harder to clad the tank, so I cut them off with a multi-tool.

    Several molded styles are available, some with ridges, others without. For the purpose of making a hot tub, any style can suffice. The process of insulating will need to be adjusted if you go with a ridge free tub.

    The Water Heater

    To heat the water, we used a wood-fired thermosyphon heat exchanger. This 3/4-in. stainless steel coil circulates the water without a pump. It’s based on natural convection, called thermal siphoning.

    Cold water enters at the bottom of the heater and expands. Convection moves the heated water upward, pushing it through the coil and out into the tub. At the same time, the heated water is replaced by cooler water below. So there is no need to wire the hot tub — a pile of dry firewood will do.

    You can go out and purchase a 60-foot roll of 3/4-in. copper tube and bend a heating coil yourself. But the copper alone costs about the same as this stainless steel coil I found online and had delivered to my doorstep.

    Project step-by-step (11)

    Step 1

    Cut the Platform

    Set the stock tank upside-down diagonally on one end of a 4- by 8-ft. sheet of plywood. This lets you get the platform and a tub cover from one sheet.

    With your pencil at a slight angle as shown, trace around the perimeter of the stock tank. Cut out the platform with a jigsaw. Cut the cover the same size.

    How to Build a Wood-Fired Hot Tub (8)Family Handyman

    Step 2

    Build Up the Base

    Cut treated 2x4s to form an elongated octagon. Secure the 2x4s to the platform with water-resistant wood glue and exterior screws.

    How to Build a Wood-Fired Hot Tub (9)Family Handyman

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    Step 3

    Trim the Base

    Trim the 2×4 base so that it’s flush to the edge of the platform. Use a jigsaw or a router with a flush-trim bit.

    How to Build a Wood-Fired Hot Tub (11)Family Handyman

    Step 4

    Add Mounting Block

    Cut plywood squares to fill the areas between the reinforcement ribs on the bottom of the stock tank. Secure the plywood with construction adhesive and self-tapping screws through the ribs into the plywood edges.

    How to Build a Wood-Fired Hot Tub (12)Family Handyman

    Step 5

    Attach the Base

    Apply construction adhesive to the plywood squares. Set the assembled base on the upturned stock tank and center it. Secure the base with 1-1/4-in. screws through the platform into the plywood squares you installed in the previous step.

    How to Build a Wood-Fired Hot Tub (13)Family Handyman

    Step 6

    Insulate the Tub

    Cut one-inch-thick foam board insulation to size with a table saw or utility knife. Make kerf cuts in the insulation on the pieces that curve around ends of the tank to allow the insulation to bend without breaking. Attach the foam insulation to the stock tank with hot glue and construction adhesive.

    How to Build a Wood-Fired Hot Tub (14)Family Handyman

    Step 7

    Make the Cedar Cladding

    Using a router table, rout a bead on one edge of all the cladding boards, then rout a cove on the other edge of the boards. You can cut your boards to length before you run them through the router, or leave them at full length and cut them to final length after routing.

    How to Build a Wood-Fired Hot Tub (15)Family Handyman

    Step 8

    Attach the Cedar Cladding

    Set the tub assembly on sawhorses to make it easier to work on. The first cladding board is the most important. Place the board under the lip of the stock tank. Then use a carpenter’s square to check the board is square to the platform. Attach the board to the edge of the platform with finish screws.

    Work your way around the tub, keeping the bead on each board tight to the cove of the preceding board. Check for square as you go. The last board may need to be custom cut and routed again to fit tightly.

    How to Build a Wood-Fired Hot Tub (16)Family Handyman

    Step 9

    Add the Piping

    Drill a 1/4-in. pilot hole from the inside of the tank through the drain plug and the cladding. Using the pilot hole as a guide, drill a 1-1/4-in. hole through the cladding from the outside.

    Wrap the thread of a pipe nipple with plumber’s tape (aka Teflon tape) and thread it into the drain plug hole. Next, attach the coil to the pipe extension with a rubber coupler.

    How to Build a Wood-Fired Hot Tub (17)Family Handyman

    Step 10

    Add the Second Hole

    Thread a pipe nipple onto the upper end of the coil and mark on the cladding where to drill the top hole. Again, drill a 1/4-in. pilot hole, only this time through the cladding into the stock tank.

    Remove the board and drill a 1-1/4-in. hole at your pilot hole into the board. Remove enough insulation to make space for the drain plug, then drill a hole to fit the threads of your drain plug and install it.

    How to Build a Wood-Fired Hot Tub (18)Family Handyman

    Step 11

    Attach the Heating Coil

    Reinstall the bored cladding. As before, wrap the thread of a pipe nipple with plumber’s tape and thread it into the drain plug. Then attach the coil to the pipe nipple with a rubber coupler.

    How to Build a Wood-Fired Hot Tub (19)Family Handyman

    Originally Published: April 17, 2023

    Author

    Joe Cruz

    Joe Cruz is a contributing editor for Family Handyman Magazine, creating DIY how-to & home improvement projects for both digital and print. Joe started woodworking at an early age, finding himself in carpentry jobs such as building and remodeling houses, woodworking jobs such as custom cabinetry and kitchen installation, and artisan positions i...

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    How to Build a Wood-Fired Hot Tub (20)

    How to Build a Wood-Fired Hot Tub (2024)

    FAQs

    What is the best wood for a wood fired hot tub? ›

    Based on this criteria, we recommend dry birch wood which yields the best results. As a rule, the drier the wood, the better. It is also recommended to split every log into several smaller pieces for a greater surface of contact with the fire and thus faster heating.

    How often do you change the water in a wood fired hot tub? ›

    Always pay close attention to water hygiene when using lake or seawater and if you have any suspicions regarding the cleanliness, you should change the water and clean the hot tub. It is recommended to change the water every one or two days after normal family use.

    How do wood fired hot tubs not freeze? ›

    If you have electricity, a stock tank heater is the most simple, inexpensive and effective solution to keep the tub from freezing. If water availability is not an issue, drain all but 4-5 inches or so and just let that freeze and refill when you return.

    Do you put chlorine in a wood fired hot tub? ›

    Treating with Oxygen is better for the tub than Chlorine or Bromine as the wood is an organic material and will become damaged with an overuse of these products.

    How fast do wood fired hot tubs heat up? ›

    A wood fired hot tub can take up to three or four hours to heat the water temperature to 105° F, depending on the water capacity and heating method. A smaller ~350 gallon tub may take as little as 90 minutes to heat, whereas a larger tub fit for five or six people may take three to four hours to heat.

    How long do wood fired hot tubs last? ›

    Our tubs are made from spruce (average life 10 years) or larch (average life 20+ years) high quality woods known for their longevity. There are a few things you can do to help prolong the life of your tub. For instance we recommend a coat of protective oil on at least an annual basis.

    Can you leave water in wood burning hot tub? ›

    Ideally you should change the water in your hot tub after every use; however you can use it several times across a couple of days, this is more to personal taste. If you're going to leave the tub for a time, you should drain, rinse and refill the tub prior.

    How do you keep water clean in a wood fired hot tub? ›

    Sanitizing Your Hot Tub With Chemicals

    You can always add non-toxic chemicals to sustain the longevity of your water. We recommend granulated bromine and hydrogen peroxide because they're gentle and effective at safely sanitizing your water.

    What is the best temperature for a wood fired hot tub? ›

    Our top tips

    It usually takes 3-4 hours to heat the water up to the correct temperature, which is around 38°C. Keep checking the fire. If you leave it and disappear for a few hours, the fire will die, and you'll be left staring at a giant water pail. Keep the lid on the hot tub – you have saucepans at home, right?

    Is a wood fired hot tub cheaper to run? ›

    Wood-fired hot tub means better operating costs, considerably quicker heating, and it's a more sustainable option today that can be placed in your back garden, next to a woodland cabin holiday let, or just anywhere else you want.

    How do you waterproof a wooden hot tub? ›

    We recommend using vinylester resin because it is especially suitable for hot tubs. In addition, vinylester is resistant to hot water and chemicals such as acids and chlorine.

    What are the problems with wood fired hot tubs? ›

    Maintaining a wood-fired hot tub can be more labor-intensive compared to other types of hot tubs. The wood-fired system requires regular cleaning and ash removal. Additionally, the water in a wood-fired tub needs to be changed more frequently to prevent the growth of bacteria and algae.

    How do you insulate a wood fired hot tub? ›

    You can help expedite your wood fired hot tubs heat time by placing insulation beneath the hot tub, wrapping it around the foundation of the tub before placing the cedar cladding around it, and keeping the rigid insulation below the cedar lid while it's heating and between uses.

    Do you have to drain a wood fired hot tub in winter? ›

    As a general rule of thumb, don't allow a hot tub full of water to freeze solid. It's a hassle to melt that much ice. If you're not going to use your wood fired hot tub for an extended period during the winter we recommend draining and turning the tub on its side.

    Do wood fired hot tubs get hot? ›

    A wood fired hot tub is an efficient and simple soaking tub which uses a wood burning stove instead of an electrical heater. They tend to have a circular barrel shape made of cedar wood. Due to the wood burning stove, the hot tub heats up significantly faster than a regular electric heater.

    How do you make a wood fired sauna hotter? ›

    The Low Heat Problem

    Some quick remedies to get the sauna to the required temperature include: Use small chopped wood and ensure the stove is well-ventilated for sufficient airflow. Adjust the stove appropriately. Ensure that the wood is dry and well-seasoned.

    Are wood fired hot tubs cheaper to run? ›

    Because wood-fired tubs heat up 5 times faster than electric-heated ones, you may wonder how much it would cost to run them. Since wood-fired tubs only require dry firewood to function and use no cords or electricity, wood-fired will always be more cost-effective as firewood is much more affordable than electricity.

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