How to Make Solar Water Heater | DIY Solar Water Heater (2024)

Climate change is real or not, but burning fossil fuel and releasing a tremendous amount of carbon dioxide into the atmosphere has its adverse consequences. That’s why I always advocate using solar energy to its maximum wherever it is feasible. Here, I’ve created three different types of solar water heaters for the New Physicist. Using a spiral copper pipe solar water heater, parabolic trough, and a parabolic dish.

Make Spiral Copper Pipe Solar Water Heater

Let’s get started with the first one. The spiral copper pipe solar water heater. Someone asked where did I get that spiral copper pipe. It’s is the most important component of an air conditioner. So you can easily get one from your nearest AC repair shop, or you can buy a brand new one from my Amazon store. Visit amazon.in/shop/newphysicist

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Why Copper?

Ok, then you may ask why copper? Copper has high thermal conductivity, so it can easily capture solar heat radiation and convey it to the water inside. Especially if painted black. Then I used a square piece of aluminum sheet and fixed it on a plywood piece. So that the whole setup can easily accommodate the spiral copper pipe.

You may also Like: How to Make Parabolic Trough Solar Water Heater

Aluminum sheet is used to boost the heat absorption capacity of the copper pipe. I don’t know how much it will help. But it definitely will. No doubt.

Then I covererd the entire setup with a 3 mm glass so that the heat trapped inside can’t leave easily. I hope it’ll create a green house kind of effect.

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Spiral Copper Pipe Solar Water Heater Working

Another comment I noticed is about the working principle behind this type of solar water heater. Almost All types of solar water heaters make use of the thermosiphon principle. It’s simple. Easy to understand.

Water Density

Hot water has less density, so it’ll always try to move up and at the same time cold water to the bottom if you provided the necessary entrances.

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One end of the copper pipe is fixed to the bottom side of the water tank and another end is fixed to the middle part of the tank. So when the water inside the copper pipe gets heated, the cold water will replace it by pushing the hot water to the tank through the other end.

This process continues throughout the day and the result is a reserve of hot water inside the tank. We can use it whenever we want.

DIY Solar Water Heater Mistakes

But I made a mistake when designing the water tank. I used a plastic container instead of a thermal resistant tank to store hot water. So my suggestion is to design a thermal resistant tank to make your solar water heater.

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Ok, I hope this video will help you design a better version of my project. Happy making. Please share videos and images of your projects with me on Instagram or post links below. I’d love that. Be legendary. You’ve successfully created a spiral copper pipe solar water heater

How to Make Parabolic Trough Solar Water Heater

Hi, New Physicist here. Can we use a parabolic trough to concentrate solar heat radiation onto a water carrying pipe and generate hot water? Yeah, why not. I’ve created a parabolic dish solar water heater before. But the only problem with parabolic trough or dish is that we have to use an active solar tracking system to get a continuous supply of hot water. It’s because as the sun runs across the sky the focal point or line changes accordingly. Anyhow, I’m going to make a solar water heater using a parabolic trough, yeah without a solar tracker.

Steps to Make Solar Water Heater using Parabolic Trough

firstly, we need to design a parabola to make this project. If you are not good at maths just go to google and search parabola images and choose one. Take printout in required size. That’s it. Easy-peasy. Done?

The next step is to cut a plywood piece in that parabolic shape. Make sure to make a cut in the center as I showed. It is to fix the copper pipe at the focal line of the parabola. If you are done with that proceed with cutting a zinc sheet.

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Stick Solar Films

Next is the most tricky part of the project. Stick solar film on to the smoothest side of the zinc sheet. Make sure you don’t leave any air bubbles. It will affect the efficiency. You can easily get the solar thin film from my amazon store. so, nothing to worry about. ( Parabolic trough solar water heater science project)

After successfully sticking the solar thin film on the zinc sheet Fix it perfectly in between two pieces of plywood (parabolic) that you’ve already made. Be careful with the corners of the zinc sheet. I lost approximately 5ml blood when playing with that bad guy. Wear cotton gloves if needed.

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Make a Frame

Every project needs a framework. It is what holds all the components of the project together like our skeleton holds our inner organs in order. So it has to be strong and neat. Don’t compromise with the quality of the materials when making the framework. Secondly, fix the copper pipe at the focal line of the parabolic trough.

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Testing Solar Water Heater

Connect a water tank to the copper pipe, a tap to the other end. Place the water heater in sunlight. Adjust the parabola so that the solar radiation will focus on the copper pipe. You are done. Our Solar water heater project with a parabolic trough is ready. You’ve to wait at least 3 to five minutes to get a glass full of hot water. That’s cool. Nupe. that’s hot. 😉

If you make use of the thermosiphon principle here it would be much more efficient. Read my other solar water heater project to know more about the thermosiphon principle.

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This project is very appropriate for school science fares. So if you find this project useful, consider sharing it with your friends. Comment Your opinion about this project. You must know that this project is not complete without an active solar tracking mechanism. I’m working on it. Soon, I will come up with an amazing solar tracking project. Till then, love.

Parabolic Dish Solar Water Heater

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The parabolic dish-type solar water heater project is very similar to the previous one. The only difference is, here we are using a heat collector instead of long copper pipes. So there a lot of room for improvement by implementing automated systems o replace the water inside solar heat exchanger. This project was challenging and amazing. As you can see I bought a brand new D2H dish to make this project. I had to cover the inner surface with solar film. You can buy solar film from my amazon store.

How to Make Solar Water Heater | DIY Solar Water Heater (2024)

FAQs

Why is my solar water heater not hot enough? ›

There are many different reasons why your solar hot water heater may not be providing enough heat for your home. While each issue has its own way to diagnose and solve, some of the most common reasons for less than ideal temperature include: Long periods of clouds or low sunlight. Panels have accumulated dust and ...

How to make a solar water heater step by step? ›

Building a Solar water heater
  1. Step 1: Cut the 2x2s. ...
  2. Step 2: Attach border to FRAME. ...
  3. Step 3: Attach the cross-brace. ...
  4. Step 4: Drill holes for zip ties. ...
  5. Step 5: Unwind the irrigation tubing. ...
  6. Step 6: Create the coil. ...
  7. Step 7: Affix hose with zip ties. ...
  8. Step 8: Cut slots in the frame for the intake/return.
Sep 20, 2023

How can I increase the efficiency of my solar water heater? ›

5 Tips to Improve Your Solar Hot Water System
  1. Adequately insulate the cylinder and pipes. Insulating your cylinder and pipes will make your system more efficient. ...
  2. Use boiler timers and solar controllers. ...
  3. Soften your water. ...
  4. Install a sufficient tank for your needs.
Jun 30, 2020

How many solar panels do I need to run a hot water heater? ›

How many solar panels do I need to run a water heater? Most homes will need three standard-size solar panels for an output of 1,500-watts of energy per hour.

How do I increase the temperature of my solar hot water? ›

If higher temperature water is required, particularly in the morning, then use of the booster heating unit is necessary to raise the temperature of the water in the top section of the cylinder.

How do I fix my water heater not hot enough? ›

Over time, sediment can build up in the bottom of the tank, where the burner usually is. This can lead to slower heating or poor efficiency in your water heater, meaning lukewarm water rather than hot water. The solution for this is to drain the tank and to use a water softener.

What temperature should a solar water heater be? ›

The ideal temperature of your geyser or tank is between 55 and 60⁰C. Most solar systems heat the water to between 55 – 65⁰C, but some can heat much higher than that.

How do you maximize solar output? ›

9 Ways to Improve Solar Panel Efficiency and Output
  1. Clean your solar panels regularly. ...
  2. Avoid shaded areas. ...
  3. Orient your solar panels for maximum exposure. ...
  4. Use monitoring tools to track performance. ...
  5. Insulate your home to prevent air leaks. ...
  6. Install solar batteries to store energy. ...
  7. Use different appliances at different times.
Jun 27, 2024

What causes a solar water heater not to heat water? ›

Two major factors affecting the performance of properly sited and installed solar water heating systems include scaling (in liquid or hydronic-based systems) and corrosion (in hydronic and air systems).

How long does water stay hot in solar water heater? ›

Hot water produced by the solar system during the day is stored in an insulated storage tank. The insulation of the tank is such that water remains hot without significant drop in temperature for upto 24-48 hrs.

What is one limitation in using solar water heater? ›

Solar heaters require sufficient roof space to accommodate them. Solar water heaters require direct sunlight to function. The system does not function on cloudy, rainy, or foggy days. Annual maintenance is recommended to check the pump and antifreeze.

Can I connect solar panels directly to a water heater? ›

A cost-effective and smart way to use solar panels is to incorporate them into your water heaters to heat water and save on fuel costs! Solar water heating, also commonly known as solar thermal heating. It uses solar panels to absorb heat from the sun and transfer that heat to your hot water tanks.

Why is my solar hot water only warm? ›

If the unit is not receiving enough sunlight, the water may not get hot enough. Make sure the panels are clear of any obstructions that may block sunlight. A malfunctioning solar controller: The solar controller is responsible for sensing the amount of sunlight and regulating the flow of water through the panels.

Why is my solar heater not hot? ›

If your solar water heater is not heating, the first step is to check for any obvious issues, such as a lack of sunlight or a malfunctioning pump. If you cannot identify the problem, it is best to call a professional to inspect the system and make repairs.

How do you get hot water from a solar water heater? ›

Cold water first passes through the solar collector, which preheats the water. The water then continues on to the conventional backup water heater, providing a reliable source of hot water.

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